2006 BMW E65 760i V12

 

I purchased this 2006 BMW E65 760i in Jan 2018 for $5,000. It's a short wheel base 12 cylinder car with sport package and quite rare as only 50 of this particular (face lift) model were sold in North America in 2006. The longer wheel base version is far more common (760Li).

Immediately after purchasing this car I tore it apart and spent 2 yrs putting it all back together again... other projects got in the way and I was in no hurry.

As best I can tell, this car spent its first few years in Las Vegas and the rest of its time commuting between Phoenix and San Diego (where I purchased the car). There are no signs of any significant accidents, it has a clean title, fresh smog and 139K mi. The previous owner commuted the car between San Diego and Phoenix and I believe the majority of the miles are freeway miles as the drive train shows very little wear.

The car has a few minor scrapes (surprisingly the one you see on left bumper below mostly buffed out) which might force me to work on my painting skills. There was a long list of issues in need of repair... most disclosed to me and a few more I found later. This was purchased as a project car... a challenge!

BMW E65's (mostly 750i/Li's) can be picked up for as little as 2 to $3K but they will certainly need work - many of the same issues as with my car. The cost to repair these can be high as this was an expensive car when new and parts are still expensive... particularly those unique to the 12cyl model. I've spent well over $5,000 on parts to fix this one (detailed account below) and I shop around for the best prices.

 

A few shopping cart scrapes on the rear bumper.

 

The engine bay looked nothing like it does now! Both high pressure fuel pumps and associated hoses looked to have been recently replaced. I was told the sender unit in the fuel tank had also been replaced.

Look in Page 4 (Engine refurb section) to learn more about what I found!

 

The interior is in nice shape with minimal wear on the leather.

The CD Changer had been removed and replaced with an IPOD cable in the glove box. I had an old IPOD which required a simple repair and it is now installed and working great!

Here's the build sheet for this car:

 ========================================

Vehicle information

========================================

VIN:                       WBAHL03516DE70038

Type code:           HL03

Model:                  760I (USA)

E-F-R series:       E65

Series:                  7

Type:                     LIM

Steering:               LL

Doors:                   4

Engine:                 N73

Displacement:     6.00

Power:                  327 (444 hp)

Drive:                    HECK

Transmission:      AUTO

Paint code:          354 - TITANSILBER METALLIC

Upholstery code: U6SW - LEDER NASCA SCHW

Prod.date:            2005-07-06

Option Information

The car has its original 20" (staggered) wheels which were in decent shape and a matching full size spare in the trunk. There was some minor curb rash and lots of baked on brake dust so I refinished them. I also found an unused replacement on Ebay (front) for only $150 (with a brand new Michelin tire)!

This was a bit of an impulse buy, had I checked it out more carefully I doubt I would have agreed to $5K for it. It has a long list of things that needed fixing... most are very common for this model (E65) and a wealth of DIY info can be found on the web. The paintwork needs minor repairs in a few places but other parts of this car's paint are in outstanding condition. The rubber door and window seals are all in great shape with the exception of the lower gutter at the bottom of the rear window which is starting to rot (easily replaced). No signs of any sun damage to the paint.

My goal for this car was to keep the spend to a minimum but the parts costs kept rising and this goal flew out the window! I have done all the work myself (everything).

Below is a summary of the errors shortly after time of purchase. With so many computers in this car it is not easy to keep it completely error free...

E R R O R  M E M O R Y      
Date:     18.02.2018 15:54:45      
Model:    E65      
ADR Name   Status Error Error code Likely cause
0 ZGM Central gateway module OK No Error stored    
1 SIM/SGM Safety information OK 1 Error stored 93FC  20  
2 SZL Steering switch center OK 1 Error stored 94E7  20 Dirty contacts in steering angle sliders?
3 SASL Satellite A-pillar left OK No Error stored    
4 SASR Satellite A-pillar right OK No Error stored    
6 STVL/TEFA Satellite front left OK No Error stored    
6 STVR/TEBF Satellite front right OK No Error stored    
7 SSFA Lear satellite seat driver OK No Error stored    
8 SSBF Lear satellite seat passenger OK No Error stored    
9 SBSL Satellite B-pillar left OK No Error stored    
0A SBSR Satellite B-pillar right OK No Error stored    
0D SSH Seat satellite rear OK No Error stored    
0E SFZ Satellite receiver OK No Error stored    
12 DME/DDE Digital motor electronics OK 3 Errors stored 27F4  04 CAN-Timeout VVT-Control-unit bank2
274E  81 274E Misfire detection, Checksum failure
274A  81 274A Misfire detection cyl
13 DME/DDE Digital motor electronics OK 2 Errors stored 274E  81 274E Misfire detection, Checksum failure
2749  81 2749 Misfire detection cyl
18 EGS Electronic transmission control OK 1 Errors stored CF24  24  
23 ARS Anti-roll stabilization OK No Error stored    
29 DSC Dynamic stability control OK 4 Errors stored 5F12  A0 Faulty ABS module. This error is usually caused by bad FET or bond wire driving pre-charge pump.
5EF4  A0
5EE4  E0 update: Module was repaired and no more errors.
5EAB  A0  
2A EMF Electro-mech parking brake OK 8 Errors stored 6030        F4 All cleared after installing new gear.
D3BD       A8
D3BE        A4
6043        A2
6040        A1
6044        A1
6045        A8
6046        A2
35 SVS Speech processing system OK No Error stored    
36 TEL Telephone OK No Error stored    
37 AMP Radio amplifier OK No Error stored    
38 EHC Electronic height control OK No Error stored    
39 EDC Electronic damping control OK 1 Error stored 5FF7  34  
3B NAV Navigation  OK No Error stored    
3C CDC CD changer OK No Error stored    
3F ASK Audio system controller OK 2 Error stored A189  20 Unknown. Perhaps because CD changer replaced with IPOD?
D8D1  20
40 CAS Car access system OK 1 Error stored A0B5  24  
41 DWA Theft deterrent OK No Error stored    
42 CIM Chassis integration module OK 1 Error stored 5D36  64 Hall sensor
43 POW Hella power module (regulator?) OK 4 Error stored A148  24 Recharge battery?
A163   21 Battery is weak and will need to be replaced.
A158 Car is presently coded for 90AH AGM battery but looks like
A161  21 a regular lead acid fitted. Only one registered battery change in the history!
44 SHD Sun roof OK No Error stored    
45 RLS Rain light sensor OK No Error stored    
46 WIM Bosch wiper module OK No Error stored    
47 ANTTU VDO antenna tuner OK No Error stored    
4C TMFT Door module  OK No Error stored    
4D TMBT Door module  OK No Error stored    
4E TMFTH Door module  OK No Error stored    
4F TMBTH Door module  OK No Error stored    
50 SINE Alarm Siren OK 1 Error stored 9D12  11 Siren has a built in rechargeable battery that most likely needs replacing.
54 RADIO Radio OK 1 Error stored DE11  20  
60 KOMBI Instrument cluster OK 4 Error stored 9319   24  
A3BA   20
A3C7   20
E111  20
62 MOSTGW Becker Most gateway OK No Error stored    
63 MMI/CCC Becker GUI (LCD?) OK No Error stored    
64 PDC Park Distance Control OK No Error stored    
65 BZM/SZM Center console OK No Error stored    
67 EC Alps central control unit OK No Error stored    
6B HKL Hydraulic trunk lift OK No Error stored    
6D FAS Driver Temoic seat module OK No Error stored    
6E BFS Passenger Temic seat module OK No Error stored    
70 LM Light module OK 1 Error stored E514  24  
78 KLIMA Climate control OK 1 Error stored 9C76 64 Coolant re-circulation pump
update: removed pump and confirmed bad.

Update 2/14/20:  Most of the errors have now been corrected. But a few remain...

1.    Steering angle sensor. Most likely dirty /damaged wipers (i've purchased some replacement wipers on Ebay).

2.    Alarm siren internal battery. A common problem that I might get to some day (no urgency).

3.    I'm not sure what this is yet.

 

 

These issues identified at time of purchase:

And a few more I discovered shortly after buying it...

1.    Right rear air shock leaking... it bleeds down (sags) within a few hours of shutting off the car and should have been disclosed but was not.

         

2.    Signs of a battery connection problem!

The plastic cover that sits above the +ve battery post was melted. I didn't see any damage to the battery/wiring so it appears this was corrected already and was most likely caused by a loose battery connection.

The car is coded for an AGM battery (I checked with DIS) but was fitted with a regular lead acid battery!  I ended up replacing it with a new AGM battery as it was not holding a charge as it should.

 

Parts spend

Below is a break down of my spend (it's not completely up to date and has grown since). I always look for good deals on parts and often buy them in advance of needing them especially if the price is right. Ebay, RMeuropean, FCP Euro and ECS are my preferred suppliers for new parts, Ebay and LKQ pick-your-part for used.

I've found some great deals at LKQ pick-your-part but you have to be careful as most of their cars are very neglected. I removed an oem windshield from a 2006 750i and paid just $25 for it. Its got some very small stone chips in it but nothing too bad... I used a kit from Harbor Freight. I'm not if i'll use it but it is in better shape than the windshield presently on my car.

As you can see, the spend is significant and I'm not finished! I intended to spend as little as possible but that quickly went out the window and I have now spent far more on parts than I did for the car! I do have a few expensive items left over that I could sell and recover some money. This was certainly not a good investment as I'd be lucky to sell this car for what I paid for it ($5K), but I've learned a lot about these cars and the work has been mostly enjoyable and rewarding so I'm not bothered by this. This is not a daily driver so there was never any pressure to complete the work quickly... I take my time.

Description Part# source qty ea ext notes
Tires and Brakes            
2 x new rear tires 275/35ZR20 Falken FP8000   EBAY 2 109.5 219  
Mount rear tires   Discount Tire     50  
2 x ATE SP30118 Front rotors    EBAY 2   102.4  
2 x Rear rotors Myle   EBAY 1 82 82  
Front brake pads Wagner MX918     EBAY 1   23.72  
Rear brake pads  Wagner MX919     EBAY 1   26.95  
ABS repair service   EBAY 1   95  
Metal gear for parking brake.     EBAY 1   19.49  
Replacement wheel w/ Michelin tire (unused spare) EBAY   150 150  
          768.56  
Suspension            
Slime tube repair (for rear air shock)     EBAY 1   7.15 one shock was leaking
2 x used rear air shocks (spares)   LKQ 2 16.79 33.58 both appear good. 1 has been installed.
Front control arms (4)   FCP 4   357.8 got 5% off
Front tie rods (TRW)   EBAY/AMZN 2 26.17 52.34 AMZN 23.62, EBAY 28.71
          450.87  
Misc            
New AGM Battery   Pep Boys 1 120 120 25% online discount + $40 rebate
Fuel Filter MANN WK513/4 16126754017 EBAY 1 45 45  
Fuel filter Mahle KLH291 16126764348 EBAY 1 48.5   not sourced yet
Trico 45-260 wiper refills   Amazon 1 7.47 7.47  
Nylon gears for thigh support w/expedited shipping   EBAY 2 18 36  
1 x wheel lug bolt   RME 1   2  
Used pair of fresh air intake elbows (orig's broken).   EBAY 2   25  
Sunroof seal 54128169710 EBAY 1 42 42  
Rear wheel  flap Left 51717030707    LKQ 1   3.7  
Rear wheel flap Right 51717030708   

LKQ

1   3.7  
left front wheel arch cover  51757153787    Ebay 1 21.67 21.67 Chinese but OK
Rear window rain gutter $32.95 (ECS tuning) 51717033257            not sourced yet
Plastic moulding battery cover   LKQ     3.7  
Front bumper mounting clips (L+R)   EBAY 2   15.39 Chinese but OK
Replacement lighter socket   LKQ     1.6 Front one is broken
Brand new set of car mats OEM BMW E65 black   EBAY 1   45 put them in my 740i
Power supply DPS-800GB for programming   EBAY 1   26.99  
Front parking sensor   EBAY 2   18.90  
Rear Parking sensor   EBAY 1   9.23  
Wiper contacts for steering angle sensor   EBAY 2   11.95  
Rear diff oil   Walmart 2 5 10  
          449.30  
Transmission Service            
Bridge seal 24347571211 FCP 1 7.19 7.19  
Sealing sleeve 24347588725 FCP 1 14.39 14.39  
Sealing sleeve 25.9 24107519314 FCP 2 2.79 5.58  
Sealing sleeve 31.4 24107519315 FCP 1 3.39 3.39  
Sealing sleeve 40.7 24107520715 FCP 1 4.29 4.29  
Oil pan kit 24152333903 FCP 1 108.29 108.29  
ATF1 n/a FCP 2 54.99 109.98 Drain and pumped ~ 3L out the torque converter
CRP AVT0182P trans mount   Rock Auto 2   22.97  
Guibo (drive shaft flex coupling) 26117518443 RME 1 81.58 81.58  
          357.66  
Engine bay overhaul parts            
Hood insulation   LKQ 1 6 6  
1 eng oil filter   RME 1   7.16  
2 x Mahale LX1216 air filters    RME 2 18.28 36.56  
Engine cooling fan (one on car has a small piece missing)   LKQ 1   8  
Idler belt pulley   EBAY 2   25.36  
Hood switch bracket (used )   EBAY 1   10  
2L hydraulic fluid CHF11S   RME 2   21.24  
Valve Cover Gasket  11127515661 RME 1 $29.93 $29.93  
Valve Cover Gasket  11127515647 RME 1 $30.57 $30.57  
Valve Cover Gasket (HPFP's) 11127521085 RME 2 $13.71 $27.42  
O-Ring  11667509080 RME 1 $1.02 $1.02  
Valve Cover Nut Seal  11121437395 RME 24 $0.34 $8.16  
Valve Cover Bolt Seal  11121721879 RME 10 $0.38 $3.80  
O-Ring  11421702917 RME 2 $0.91 $1.82  
O-Ring Alternator 12317507996 RME 1 $3.81 $3.81  
Gasket (alternator bracket) 12317512327 RME 1 $7.03 $7.03  
O-Ring  11367546379 RME 4 $1.43 $5.72  
O-Ring  11367513222 RME 4 $1.52 $6.08  
Gasket (upper timing cover) 11147506424 RME 1 $5.04 $5.04  
Gasket (upper timing cover) 11147506425 RME 1 $6.21 $6.21  
Actuator Seal  11127502482 RME 2 $2.00 $4.00  
Actuator O-Ring  7119903596 RME 2 $2.52 $5.04  
A/C O-Ring  64508375741 RME 1 $0.24 $0.24  
A/C O-Ring  64508374959 RME 1 $0.27 $0.27  
O-Ring  11517507717 RME 1 $1.12 $1.12  
O-Ring  17222245358 RME 2 $0.91 $1.82  
O-Ring  12141748398 RME 2 $1.02 $2.04  
Aluminum Washer  7119963200 RME 2 $0.03 $0.06  
Aluminum Washer  7119963244 RME 2 $0.03 $0.06  
O-Ring  LR010861 RME 2 $0.94 $1.88  
engine mounts (Genuine BMW Parts Hub.com) 22116770790 BMW 2   195.79  
12 x rubber mounts for intake 11617568909 FCP 12 13.05 156.6 orig's are crushed
Vacuum pump O-rings   Ebay     3.69  
Fuel injector service (x12)   Mr. Injector 1 257.5 257.5  
Expandable coolant pipe (URO)   Amazon 1 231.76 231.76  
Valley pan cover   FCP 1 79.32 79.32  
Intake runner gaskets (2)   FCP 2 5.64 11.28  
Water pump (Graf)   FCP 1 113.09 113.09  
Fuel pump diaphragms   Heinrich 1 120 120  
Spark plugs (12)   FCP 12 5.99 71.88  
2 x brand new high pressure fuel pumps         750  
R134A 3 x cans   EBAY 3   28.95  
A/C Drier   EBAY 1 19.34 19.34  
High Pressure PS hose (not sourced yet)            
          $2,306.66  
Cooling system            
Thermostat (Wahler 105C)   EBAY 1 23.5 23.5  
Aluminum tube for stent   online metal 1   14.99 Ended up using an URO pipe
Aux water pump (used from 2008)   EBAY 1   29.99  
Coolant hose front engine/alternator 17127508042 EBAY 1   30  
Heater valve (used/dated 2014)   EBAY     19.87 This one going on car
Coolant hoses (3 x con to heater core) ~ 2yrs old   LKQ     14 Fairly new used parts.
Water Pipe (to valley pan cover) 11511439976 RME 1 $11.98 $11.98  
Water Pump Gasket  11517508535 RME 1 $4.54 $4.54  
Water Pipe (to alternator housing) 12311439988 RME 1 $13.36 $13.36  
          162.23  
Spare parts            
Paint and clear.            
Spare Alternator (180A) BMW reconditioned!   LKQ     30 Spare (not needed)
heater valve (removed seals to fix orig part) 4116906652 EBAY 1 24 24 Will sell this one
set of 12 O-rings for fuel injectors   EBAY 12   8.96 Didn't need these. Incl in injector service.
Fuel injector teflon seals (12)   EBAY   45 45 Didn't need these. Incl in injector service.
Bosch ABS module (brand new)  34522284921 EBAY   219 219 Fixed my original so will likely sell this one.
Spare ABS from 2006 E65 (complete assy)   LKQ 1   48.36 Spare (not needed)
Parking brake actuator (a spare, dated 2007)   LKQ 1   17.42 Spare (not needed)
E65 center consolde LCD display (spare part if ever needed)   LKQ 1   34.67 Spare (not needed)
E65 radio/cd player circa 2009 (spare part if ever needed)   LKQ 1   17.85 Spare (not needed)
Spare rear air shock pump assy   LKQ     30 Spare (not needed)
Front wheel bearing (Timken)   AMZN 1 41 41 not needed but an awesome deal
Set of front and rear Bilstein shocks  

LKQ

      not needed but an awesome deal
          516.26  
        Total $5,011.54  

 

The following links document my repair work...

 

        Page 1   

  1. Left passenger window shade (jammed)

  2. Parking brake actuator (broken plastic gear)

  3. Right rear air shock (leaking)

  4. Steering wheel tilt (jammed)

  5. Steering wheel (leather restoration)

  6. DSC (ABS) repair (had a 5EE4 error)

  7. Broken gear in front seat thigh support extensions (x2)

  8. Engine cover (broken mounting studs)

  9. IPOD repair (car is wired for an IPOD in place of CD changer)

  10. Wheel refurb... removing baked on brake dust

  11. Front cigarette lighter (socket) replacement

  12. AC drier replace and re-charge

        Page 2   

  1. Getting it on my Quickjack

  2. Under car inspection

  3. Oil filter access cover

  4. Headlight restoration

  5. Heater Control valve

  6. External Power Supply for programming

  7. New engine mounts

  8. Transmission mounts

  9. Transmission service (bridge seals, fluid and filter)

  10. Replace drive shaft flex coupling (Guibo)

  11. Steering Angle Sensor (SZL)

        Page 3   

  1. Liquid cooled alternator rebuild

  2. Oil change - rear differential

  3. Brake fluid flush

  4. Front axle overhaul (new upper/lower control arms, tie rod ends, brake rotors and pads)

  5. Throttle bodies

  6. High pressure fuel pumps

  7. Intake manifold

  8. New hood insulation

  9. Front end alignment

  10. Sunroof seal

  11. IVM module (inspect/repair)

  12. Fuel tank breather valve

        Page 4   

  1. Engine refresh (gaskets, mounts, high pressure fuel pumps and more)

        Page 5   

  1. Troubleshooting a cylinder misfire (bad fuel injector)

  2. New gas struts and hydraulic actuator for the trunk lid

  3. Near new Bilstein front EDC struts and FAG wheel bearings

  4. Rear suspension refurb incl sub-frame bushings